Harley clutch basket torque specs. Height can vary due to depth / width of basket, 2.

Harley clutch basket torque specs. And, compensating nut torque@ 90-100 lbs. Mar 24, 2016 В· 🔧 Sign up for the free FMH newsletter to receive the latest Harley repair & maintenance tips delivered right in your inbox. Clutch hub nut to 70-80 ft. the only thing i didnt have that the book stated was lock tight. Cheers! Jul 27, 2009 В· Clutch releas arm nut: 8-10 starter drive to primary chaincase bolts/studs: 10-12 Compensating sprocket nut: 80-100 Primary chaincase to engine bolts: 16-18 Transmission sprocket nut: 80-90 Clutch release rod adjusting locknut: 34-42 clutch hub nut: 50-60 Clutch lever free play: 1/16" I’m still working on my shovel head. Actually less than 10 ft/lbs. Today Doc Harley talks about the Harley-Davidson Ready Reference Torque Value booklet as a tool for your bike. Tighten clutch hub mainshaft nut (2) to 70-80 ft-lbs (94. 180-210 Foot Pounds. 90-110 INCH lbs torque. Nov 19, 2012 В· If you're referring to the jam nut for the clutch basket adjusting Allen bolt . Instructions say refer to the manual. Alternatively the clutch gear can be clamped in the soft jaws of a vice while trying to rotate the basket back and forth. There is no other clutch from the factory or other aftermarket clutch manufacturers that even compares. Actuate the clutch lever to measure the axial movement of Jun 2, 2012 В· Changed the stator on my wifes 1994 883 sportster. Harley tool # HD-94660-37A to remove the nut. #10 - 22 in. Rekluse clutch baskets are a co This video will show you how to install the Rekluse Clutch Basket for Harley-Davidson® Milwaukee-Eight® models. The six small 1/4" nuts that go on the outside of the clutch have no torque specs. fasteners, generally used Harley-Davidson motorcycles. Torque them like you would any other 1/4" nut, about 10-14 foot Jun 7, 2009 В· Left hand thread, blue locktite, torque 110-120 ftlbs up to 150 to line up the lock plate. These 6 bolts are bottomed out and torqued to 70 inch/pounds. Torque specifications refer to the specific amount of rotational force, that should be applied when tightening a bolt or nut. Aug 8, 2007 В· Anyone with a shop manual out there that can help me with the torques for installing the clutch release cover, derby cover and primary cover? A friend's got an '03 Dyna that we're putting the easy pull clutch kit in. The factory manual recommends putting shim stock over the spline of the hub and using a chain wrench and a torque wrench. Sep 16, 2005 В· I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Designed to match OEM specifications, they bolt on with no modifications or drilling. See Figure 3 and Table 2. But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. Its almost impossible to torque the nut as you need to hold the Allen in the center. It’s time to torque the pulley nuts for my belt drive. Rekluse clutch baskets are constructed from billet aluminum and hard anodized to deliver enhanced clutch modulation, resistance to notching and extended clutch life. i torqued the compensating nut to 155 ft/ibs and the clutch hub to 75 ft/ibs, but do i really need to tear it all off again to put lock tight on there with those torque 3. engine, and the OE clutch does not provide enough torque capacity, alternate springs can be purchased to optimize the clutch setup. https://go. I have the Harley Davidson brand service manual and used it frequently for torque values as I replaced my 2004 FXDI Dyna cam chain tensioners and adjusted the primary chain. Refer to photo 3. Mar 22, 2011 В· Put two drops of blue thread lock on the transmission main shaft prior to installing the clutch hub nut. In this book, it states: Clutch hub nut@ 50 lbs. com/rekluse-cl May 11, 2012 В· so i finally pulled the inner primary today for the first time and it was a lot easier than expected, just a little time consuming for my first time doing it. Do not support the clutch basket by the ring gear. Rekluse sleeves eliminate basket wear and notching; Upgrade your clutch basket at the same time with the Trask Performance Clutch Basket. lbs. Either tech hand tightened and forgot to torque, or just forgot one. In the first photo note the alignment marks are perfectly aligned. 6. Now I am convinced that I can do this job. , for the 13 SHCS. 75lb. I always use an impact as it's hard to hold it from spinning otherwise. Ib? Also is the HD 20w50 oil ok for the primary oil? thanks We take you through step-by-step installation of a Rekluse clutch basket for Harley-Davidson Milwaukee-8 or Twin Cam engines. 1996 FXDS-CONV S&S E. Place clutch hub face down on a pedestal about 4" tall. The clutch assembly replaces the original equipment The 6 bolts do not have anything to do with the clutch pressure plate releasing. ) Primary cover bolts: 14-21 ft lbs. None are critical, close is good, even is better. #8 - 14 in. Use 160 Apr 26, 2016 В· Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. TOOL (Part No. Rekluse Derby Cover: A Rekluse Derby Cover is the perfect complement to your RadiusX, TorqDrive, or Core EXP. Clutch Torque Capacity Max Engine Output Torque (ft-lb) Harley-Davidson Spring Part Number Spring Type Spring Marking ’96-’06 Models (excluding ’06 Dynas) ‘07+ Models (including ’06 Dynas) *Note: Failure to support the inside of the clutch basket can / will damage the basket. 120 inch lbs is 10 ft lbs. HUB INSTALLATION TO BASKET & BEARING 1. Harley-Davidson Ultra Limited Electrical Systems, Ignition and Equipment: Ignition Type - Electrical Details - Starter Type: Electric : Instruments: 10% larger speedometer and tachometer with 68% wider numbers; 28% larger fuel and volt gauges with 30% wider numbers; display features odometer, trip A, trip B, range to empty, and gear indicator; and larger telltale indicators Put two drops of blue thread lock on the transmission main shaft prior to installing the clutch hub nut. Insufficient clutch-release plate movement can lead to difficulty or inability to shift, causing loss of control, which could result in death or serious injury. And in a few minutes the ring gear contracts around the basket. There's no given range cause you're not going to successfully torque it with a torque wrench and keep your clutch adjustment. Aug 17, 2014 В· Clutch diaphragm bolts are 8mm just like Asian bike design. Here's my take: Everyone f's up. * Dec 10, 2023 В· Check out these common torque specifications for Harley Davidson wheels and tires: Front and rear axle nuts: 100-108 Nm (74-80 ft-lbs)/95-105 Nm (70-78 ft-lbs) Front and rear brake disc bolts: 22-27 Nm (16-20 ft-lbs)/22-27 Nm (16-20 ft-lbs) Sep 24, 2013 В· I'm looking to find the torques specs for a 98 Softail Custom assembled in 02. The torque specs are the same as with any Evolution engine. See Figure 5-14. Height can vary due to depth / width of basket, 2. 35-45 Foot Pounds. Finally we’ve got the mother of them all, the big daddy, the BAKER King Kong Clutch. Ib and the clutch nut being 70-80 ft. ) Torque Specs. Clutch hub nut (left handed threads) 60-80 foot pounds. ? %PDF-1. Posted on Sep 24, 2009 Feb 16, 2014 В· Outer primary cover is 108-120 inch (9-10 ft. I am unable to download the HD Manual. 20 clutch-inspection (derby) cover mounting holes. Number one starts at the bottom just right of the drain bolt, alternating bottom to top going to the left, finishing off the right side; # 13 SHCS ending at 2:00. Apr 27, 2022 В· 2020 Streetglide Torque Specs. A Six Coil-Spring Design is easier to tune for higher horsepower engines than the Original Equipment Diaphragm Style. I was worried about changing to the slipper clutch since I don't have access to the clutch tool (which I understand works with the removal of the standard clutch but doesn't work with the installation of the slipper clutch) and I was leary of the impact wrench method. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. ) Inner primary bolts: 18-24 ft lbs. Place basket with installed hub bearing onto of the tail With oven mitts, drop the ring gear onto the recess on the back side of the basket. Next, press the original drive hub out of the clutch basket. . 9- 108. Jun 16, 2015 В· Once locked, the basket can be rotated back and forth to check for free play. I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Aug 1, 2008 В· The 08 FL Touring Manual shows a specific torquing sequence of 108-120 in/lbs. 2004 Dyna Lowrider Harley Heavy Breather,Stage 1,Screaming Eagle mufflers. as it’s stipulated in Aug 10, 2023 В· Torque spec on clutch hub nut is 68. Clutch shows 70-80 Harley changed the torque spec on the comp bolt. I usually do two passes on circular items like this to avoid missing ONE. com. Be sure to use a proper clutch basket holding tool to avoid damaging the basket by securing it with any other means. Aug 27, 2022 В· The 2016 MY Harley Davidson Street Glide Special sports an air-cooled, four-stroke, 1690cc, High Output Twin Cam 103 powerhouse paired to a six-speed manual transmission and can reach its peak Jul 25, 2024 В· Below you can find a vast array of technical information about the Sportster model motorcycle created by Harley-Davidson in 1957. But, when I clipped the fuel line into the quick disconnect check valve, the 20 year old o-ring began leaking. Harley Softail clutch has 60 to 130 lbs output, whereas the Dyna provides 50 to 155 lbs. Position the anvil to the end of the push rod. 5 Nm). 2. The clutch basket should not move independently from the clutch gear. The compensator sprocket 150-165 foot pounds. Use the retaining ring in slot "B" for model years '06-'10 for Dyna and '07-'10 for Softails and Touring. Jan 9, 2024 В· Final Drive Sprocket Torque ; Nut Description Nut Size Tightening Torque Notes; 1991-92 Chain : 1-7/8“ Nut - Left-hand Threads : 110-120 ft-lbs : Max 150ft-lbs : 1991-94 Belt : 1-7/8” Nut - Left-hand Threads : 110-120 ft-lbs : Max 150ft-lbs : 1995-03 Belt : Tighten to 50ft-lbs, then add 30°-40° more rotation (use only 2 or 3 drops of RED Mar 23, 2005 В· I am changing my clutch and wanted to know what was the torque on the inner clutch hub/ clutch basket bolt. Tighten the clutch hub nut using the factory torque specifications (50-60 ft/lbs of torque for 86-89 models, or 70-80 foot pounds for 90 & later models) indicated by your original equipment service manual. DO NOT forget tp center punch the flange part of the nut for security. Make sure to support the basket Nov 19, 2023 В· Harley Davidson Engine Torque Specs. 1/4 " - 10 ft. Well I stopped off at the Harley dealership today. The manual says to "tighten nuts until releasing disc bottoms on spacers". Aug 15, 2014 В· Dave63. They feature Kevlar friction plates and hardened steel drive plates. Two lines in nut on Compensator and one line in clutch hub nut. This table is based upon Grade 5 fasteners, generally used Harley-Davidson motorcycles. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. The word "OUT" stamped on the release plate faces out. Harley Davidson 103 Engine Torque Specs. 5 ft/lb according to the factory manual spec. (00345a) 2. When the clutch basket assembly is removed from the bike, remove the clutch plates from the clutch basket if they have not been removed already. I feel a drag on my clutch while I have the lever pulled. Sep 8, 2010 В· j/k I know that all the external bolts like the clutch cover and stator cover have that same torque spec of 7. com/a40626/W This Harley clutch is the little bro of the KKC. These are for 1999-2002FLH/FLT book. Nov 3, 2024 В· Before I remove the snap ring I wanted to check to see if anyone could point me to the instructions for this setup. 5/16" - 19 ft. If you're trying to adjust the clutch I can help you with that but it does not involve those 6 bolts. Then scribe aline and go maxium of 50 degrees more. Options for aftermarket clutch baskets for Harley Davidson Milwaukee-8 models from Barnett, Rekluse, Evo Industries, BDL, & Trask Mar 20, 2012 В· SOURCE: Need the torque specs on clutch for a 85 FLHTC. My wife has seemed to have misplaced my manual:|. on the Comp nut. Screaming Eagle ignition,V&H Short . Sep 27, 2023 В· The specs of Harley Davidson torque values differ from model to model. Note: Jan 6, 2024 В· The engine sprocket has right hand threads and the clutch basket has left hand threads. This table is based upon Grade 5. Use Loctite 271 on threads. Are these the right torque spec for the compensating nut 150-165 ft. AWARNING Per the manual the comp shows initial torque 100 ft lbs, final 140 ft lbs. Sportster Models: The Sportster Models have different torque specifications based on their engine sizes. Tighten the hub nut using the factory torque specifications (50-60 foot lbs. Harley Davidson’s 103 engine, known for its robust performance and high endurance, has particular torque specifications that ensure its optimal functionality. Can't seem to find them anywhere and I'm stranded at work. The manual I have (Haynes) doesn't list torques for the clutch release cover, derby or primary cover screws. May 18, 2023 В· Selecting the clutch that best suits your model, such as the one with the appropriate features like stud clutch hubs, Clutch and Bolt-On Basket, Harley Davidson clutch friction plate, and hydraulic clutch actuator covers, is important to ensure it provides the proper performance you expect from your Harley Davidson. You can figure it out at home, by placing two bolts in a vice, and putting washers and nuts on them, and torquing one WITH the adapter, and one WITHOUT the adapter, until you get the same torque value when compared, then just add the appropriate amount when you torque the heads/jugs. A reversible impact wrench has been used successfully to remove both the engine sprocket and the clutch basket nut. Hand tight plus a smidge. Both manuals (2004 touring and SE) do not show the clutch basket that I have and I need torque specs for putting everything back together. Sep 6, 2003 В· The 85 to 90 clutch hub, the one with the keyway that splits on a regular basisthe manual says to torque this to 50 ft lbs. The cylinder head bolts, critical to engine performance, should typically be torqued to 135-145 ft-lbs in a crisscross sequence. Evolution Industries Stage-1 Clutch Kits set the standard for clutch performance. 2 ft lbs and you will definately break those cover bolts before your wrench clicks, but on the clutch spring bolts it doesnt even feel close to sketchy, you have the pressure of the springs and the bolts so it clicks no prob well before Jun 2, 2018 В· Not all torque specs are in the service manual. it just needs to be tightened. *Remove the retaining ring from the back of the drive hub that holds the hub into the clutch basket bearing. I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. ) as instructed in your factory manual. or 10-12 Nm. 4. 3/8" - 33 ft. Also the smaller 5 bolts that go through the springs and hold the pressure plate against the disc/plates. Derby is 84-108 inch (7-9 ft. Engine sprocket nut torques to 150-165 foot pounds. HD-48219) between the engine and clutch sprockets as shown. (2004 CRF250R). Two questions: 1. 20 massive, single-sided friction plates deliver the most torque capacity for your H-D bike. 5 %µµµµ 1 0 obj >>> endobj 2 0 obj > endobj 3 0 obj >/ExtGState >/Font >/ProcSet[/PDF/Text/ImageB/ImageC/ImageI] >>/MediaBox[ 0 0 612 792] /Contents 4 0 R Clutch Hub Nut. Nov 23, 2022 В· Rekluse is proud to announce the release of their new Clutch Basket for Harley-Davidson ® Milwaukee-Eight ® models. 1991-2003 Harley-Davidson XL883 XL1200 Sportster Fuel System Petcock, Evaporative Emissions Control, Carburetor Removal, Carburetor Installation, Carburetor Assembly, Carburetor Disassembly, Specifications. While there I asked them about the torque specs for my compensator nut and clutch. /lbs. TheSeasonedWrench. Part number of the clutch so I might find the Harley instruction. When pressing your Harley clutch hub into the clutch basket bearing, set up is of utmost importance. Could someone tell me which is correct? Also using Red Locktite, and shimming Comp Jun 10, 2008 В· Anytime you remove the compensating sprocket and clutch shell basket assembly as a entire unit, the service manual stipulates the need for readjusting the clutch cable…it’s something that should be done every 5,000 miles anyway or at least looked at and so it should be done after the entire unit as been removed…. Install release plate (2) with locknut (3) and adjuster screw into clutch hub bore. After installing the Screamin' Eagle clutch hub into the original clutch shell, install the bearing retaining clip into slot "A" for model years '11 and later. not a nudge. Fastener Size - Torque ft. 90-120 Inch Pounds. Harley-Davidson Street Glide Electrical Systems, Ignition and Equipment: Ignition Type - Electrical Details - Starter Type: Electric : Instruments: Fairing-mounted electronic speedometer with odometer; time-of-day clock on CD player/stereo; dual trip meter; low fuel indicator light and mileage countdown feature; low oil pressure indicator light; engine diagnostics readout; LED indicator lights Jan 20, 2008 В· Excellent video. The information is divided into four sections: Ironhead Models (1957-1985) Evolution Models (1986-later) Reference Material (All Years) Misc Resources - Sportster Parts, Tech Bulletins, etc. fixmyhog. ) lbs. #harleydavidson #torque #motorcycles Dec 16, 2012 В· Been working out of an old (1985-1990) Harley manual. Here are some of the key torque specifications for popular models: 883cc: Primary chain adjustment screw: 9-13 Nm; Spark plugs: 18 Nm; Cylinder head bolts: 29 Nm Harley Davidson Torque Specifications. Do not press the ring gear onto the basket, or you will wedge the material and the ring gear will not have a proper grip onto the basket. Step 7: If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Torque Specs for Harley Davidson Author: Josh Keywords: DAF1_NjnFC4,BAEmD4WF6tc 3. rekluse. Any help would be appreciated. However, it's been debatable whether you can accurately install them back to proper torque without using a torque wrench instead. Which my wrench clicked at about 120. there official hd service manual for my bike was exactly what my manual says. Remove primary drive locking tool. Special Tools, Sportster Specifications, Torque Specs, VIN and Engine Number Location, General Torque Specifications. For Harley Davidson. Re-install the clutch basket into the primary case (with chain and the associated components!) Using Red thread lock on the transmission main shaft prior to installing the clutch hub nut. or 95-108Nm. Learn more:https://blog. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. These measurements are typically given in foot-pounds (ft-lbs) and Newton meters (Nm) that can vary depending on the size and type of fastener being used. Tighten the clutch hub nut using the factory torque specifications (50-60 foot pounds of torque for 86-89 models, or 70-80 foot pounds for 90 & later models) indicated by your original equipment service manual. Lock plate screws 50-60 inlbs, blue locktite Oct 7, 2013 В· The diaphragm spring bolts should be 90-110 in/lbs. The 6 bolts are solely to secure the diaphragm spring and pressure plate in place to the clutch basket. not a grunt. 1. The nut only moved about 10 degrees past the 75 ft/lb mark. Jun 17, 2009 В· About 2-3 lbs more then the wrench is set at. Use two lines of Loctite 271 (high strength, red) on the sprocket shaft. Watch the process as Bob demonstrates here. Putting things back together. vaebh mfbx njos zunjn yldom qtztvdi yutbau tvvili zhduf jtu